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Ukuhlukaniswa Kwe-Hydrogen Membrane
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Ukuhlukaniswa Kwe-Hydrogen Membrane

Ukuhlukaniswa Kwe-Hydrogen Membrane

Into: Uhlelo Lokuhlukanisa I-Hydrogen Membrane
Amandla: 10 ~ 50,000 Nm³/h (i-hydrogen{3}}ivolumu yokucubungula igesi ecebile)
Ingcindezi yokusebenza: 0.5 ~ 12.0 MPaG
Ukuhlanzeka Komkhiqizo (I-Hydrogen): H₂ Kukhulu noma kulingana no-99.0% (V) (kufika ku-99.999% ngaphansi kokucushwa okwenziwe ngendlela oyifisayo)

Incazelo Yemikhiqizo

 

Uhlelo lokuhlukanisa ulwelwesi lwe-hydrogen (olwaziwa nangokuthi iyunithi yokuhlanza ulwelwesi lwe-hydrogen) iyisethi ephelele yezinto zokusebenza ezihlanganisa ukwelapha kusengaphambili kwegesi, ukuhlukaniswa kolwelwesi, kanye nokuzinza kwegesi yomkhiqizo.

 

Umgomo wayo oyinhloko ukusebenzisa i-fibre engenalutho noma{0}}ulwelwesi lwe-polymer yeshidi (isb, i-polyimide, i-polysulfone{3}}izinto ezisekelwe) ezinokukhetha okuphezulu kwe-hydrogen{4}ngaphansi komehluko othile wengcindezi, ama-molecule e-hydrogen (isisindo samangqamuzana amancane, amandla e-kinetic aphezulu) angena ezimbotsheni ze-membrane ngokushesha kunamanye ama-gas, ama-molecule e-NCHℂ.

 

Ingakhiqiza ngokuzinzile-i-hydrogen ehlanzekile futhi ingenye yezinto ezisetshenziswayo zokuthola kabusha i-hydrogen ngempumelelo kanye nokuhlanza embonini{1}}yekhabhoni hydrogen ephansi.

Hydrogen Separation Membrane

 

Isimiso sokusebenza

 

Inqubo yokusebenza ye-Hydrogen Separation Membrane ingafingqwa njengezinyathelo ezinhlanu ezibalulekile: i-hydrogen-igesi ecebile yokwelashwa kusengaphambili → ukulawulwa kokucindezela → ukuhlukaniswa kolwelwesi → ukuzinza kwegesi (i-hydrogen) → ukukhishwa kwegesi ebuyiselwayo (ukungcola)

1

I-Hydrogen-rich gas pretreatment:Igesi ecebile ye-hydrogen-(isb., ukuhluza igesi-eno-30-70% H₂, igesi yemvelo elungisa igesi eno-70-90% H₂) ingena kuqala ohlelweni lokwelapha kusengaphambili. Idlula ngesihlungi esihlanganisayo ukuze ikhiphe amaconsi awuketshezi (amanzi, uwoyela) anosayizi wezinhlayiyana Omkhulu noma olingana no-1 μm, bese ifaka isihlungi sezinhlayiyana ukuze kuqedwe ukungcola okuqinile (uthuli, izinhlawulo ze-catalyst) ngosayizi wezinhlayiyana Omkhulu noma olingana no-0.1 μm-ukugwema ukuvinjelwa kwe-membrane pore. Ngegesi equkethe ukungcola okuyingozi (isb., H₂S Omkhulu noma olingana no-10 ppm, ama-hydrocarbon asindayo Amakhulu noma alingana no-500 ppm), iyunithi ye-adsorption (ikhabhoni ecushiwe yokukhipha i-sulfurization, izisefo zamangqamuzana okukhipha i-hydrocarbon esindayo) iyengezwa ukuze kuvinjelwe ukuwohloka kwento yolwelwesi kanye nokuncishiswa kokusebenza.

2

Ukulawula ingcindezi:I-pretreated hydrogen-igesi ecebile iyacindezelwa noma incishiswe kungcindezi yokusebenza yesistimu (0.5-12.0 MPaG) nge-booster compressor noma ivalvu yokwehlisa umfutho. Umehluko wengcindezi ozinzile (imvamisa engu-0.3-10 MPa) phakathi kohlangothi lokuphakelayo (umfutho ophezulu) kanye nohlangothi lwe-permeate (ukucindezela okuphansi) kolwelwesi luyagcinwa ukuze kunikeze amandla okushayela e-hydrogen permeation.

3

Ukuhlukaniswa kwe-Membrane:I-pressure-gas elawulwayo ingena kumojula ye-membrane (ehlanganiswe izinkulungwane zamafiber membranes angenalutho). Ama-molecule e-hydrogen angena ngokushesha odongeni lwe-membrane aye ohlangothini lwe-permeate ({2}}uhlangothi oluphansi lwengcindezi) ngaphansi komehluko wengcindezi, kuyilapho ukungcola okufana ne-methane, i-carbon dioxide, ne-nitrogen (ukungena okuphansi) kugcinwa ohlangothini lokuphakelayo (uhlangothi olubuyiswayo). Ukuhlanzeka kwe-hydrogen ohlangothini lwe-permeate kufinyelela ku-99.0-99.999% (okushintshwayo ngokulawula indawo ye-membrane kanye nomehluko wengcindezi), futhi izinga lokutholwa kwe-hydrogen-pass eyodwa lingu-70-90%.

4

Ukuqiniswa kwegesi (i-hydrogen):I-hydrogen ephezulu-emsulwa evela ohlangothini lwe-permeate ingena ethangini le-buffer ukuze izinze ukucindezela (imvamisa engu-0.1-1.0 MPaG). Ezimweni ezidinga ingcindezi ephezulu (isb, ukuthuthwa kwamapayipi, ukusetshenziswa kwamaseli kaphethiloli), i-hydrogen compressor yengezwa ukulungisa ukucindezela ku-2.0-40.0 MPaG. Inani elincane lokungcola okuyinsalela (uma likhona) liphinde lisuswe ngesihlungi sangemuva kwe-adsorption, kuqinisekiswe ukuthi umkhiqizo wokugcina uhlangabezana nezidingo zokuhlanzeka komsebenzisi.

5

Buyisela ukukhishwa kwegesi (ukungcola):Igesi ebuyiselwayo (ukungcola okuphezulu, eno-5-20% eyinsalela H₂) icindezeleka ibe yingcindezi yomoya ngevalvu yokukhulula ingcindezi. Ingasetshenziswa njengophethiloli wamabhayela noma izifudumezi (ukuthola inani le-calorific) noma ikhishwe ngemva kokuhlangabezana nezindinganiso zokukhishwa kwemvelo-igwema imfucumfucu yezinsiza kanye nokungcoliswa kwemvelo.

 

I-Hydrogen Membrane Separation System Izici Eziyinhloko

Ukukhetha okuphezulu kwe-hydrogen

Okubalulekile kwe-membrane kune-hydrogen selectivity ratio (H₂/CO₂ Enkulu noma elingana no-20, H₂/CH₄ Enkulu noma ilingana no-50) eqinisekisa ukuhlukana okuphumelelayo, ikhiqiza ngokuzinzile i-hydrogen ehlanzekile Enkulu noma ilingana no-99.0% futhi ilingana no-ultra{3}}nokulingana okuphezulu{3}}nokulingana okuphezulu ku-9. I-fuel 9 noma i-9 yeseli (Inkulu kuno-9%).

Umthamo oguquguqukayo

Umthamo-owodwa wokucubungula iyunithi usukela ku-10 Nm³/h ({2}}esikalini{3}}esincane{3}}ukuthola kabusha kwesayithi) ukuya ku-50,000 Nm³/h ({6}}isilinganiso esikhulu sokuhlanza i-hydrogen yezimboni), ezivumelanisa nezimo ezihlukahlukene zesidingo se-hydrogen.

Isakhiwo esihlangene

Imojuli ye-membrane inedigri yokuhlanganisa ephezulu (indawo ethile Enkulu noma ilingana no-1000 m²/m³), futhi lonke isistimu ingaklanywa njengeyunithi yokushushuluza-ethatha indawo engu-30-50% ngaphansi kuka-30{4}}50% wesikhala esingaphansi kune-adsorption evamile noma impahla yokuhlukanisa i-cryogenic, elungele ukusetshenziswa okulinganiselwe.

Ukusetshenziswa kwamandla okuphansi

Inqubo incike-ekungeneni kolwelwesi oluqhutshwa ukucindezela, ngaphandle kwesidingo sokushisisa, ukupholisa, noma ukuvuselelwa kabusha kwe-solvent yamakhemikhali. Ukusetshenziswa okuthile kwamandla kungu-0.1-0.3 kWh/Nm³ H₂ kuphela, okungaphansi ngo-40-60% kunezinhlelo ze-press swing adsorption (PSA).

Qala ngokushesha-

Isistimu ingafinyelela ekukhiqizweni kwe-hydrogen ezinzile phakathi nemizuzu engu-15-30 ngemva kokuqaliswa (akukho ukushisisa okuyinkimbinkimbi noma ukusebenzisa i-adsorbent), okuvumela ukusabela okusheshayo ezinguqukweni zesidingo se-hydrogen.

 

Izinzuzo zemikhiqizo yenkampani yethu

 

1. Umklamo ocolisisiwe

Kumongo wokuthuthukiswa kwemboni yamandla e-hydrogen emhlabeni wonke, idizayini ecolisisiwe iwukhiye wokuqinisekisa ukusebenza kahle kokuhlukaniswa kwe-membrane, impilo ende yesevisi, nokuhambisana nemifudlana yegesi ehlukahlukene. Inkampani yethu inethimba lonjiniyela abangochwepheshe abaneminyaka engaphezu kwengu-20 yokuhlangenwe nakho kobuchwepheshe be-membrane kanye nokuhlanzwa kwe-hydrogen, abajwayele izindinganiso zasekhaya nezangaphandle njenge-GB/T 37244 (ubuchwepheshe bokuhlanza i-hydrogen), i-ISO 14687 (ikhwalithi ye-hydrogen yamaseli kaphethiloli), i-ASME BPVC (imikhumbi yokucindezela), kanye ne-ASTM D6356 (ukuhlolwa kokusebenza kokuhlukaniswa kwe-membrane). Sihlinzeka ngedizayini eyenziwe ngendlela oyifisayo esekelwe ezintweni zegesi yekhasimende (i-hydrogen, uhlobo lokungcola, umswakama) kanye nezimfuneko zomkhiqizo (ukuhlanzeka, ukucindezela, izinga lokugeleza): kumasistimu wokucwenga{6}}egesi, sithuthukisa ukukhethwa kwe-membrane ukuze imelane nokugqwala kukawoyela nesibabule; kumasistimu okunikezwa kwe-fuel cell hydrogen, siklama imojuli-ye-membrane ekabili ukuze sizuze ukuhlanzeka okuphezulu{{8}okuphezulu (Okukhulu noma okulingana no-99.999%). Sizilahla izifanekiso ezijwayelekile futhi senza ukulingisa kwenqubo enemininingwane (nge-PRO/II) kuphrojekthi ngayinye ukuze kukhuliswe izinga lokutholwa kwe-hydrogen futhi kuncishiswe ukusetshenziswa kwamandla.

2. Ukuphathwa kwephrojekthi okuthuthukisiwe

Inkampani yethu isebenzisa ngokuqinile isistimu yokuphatha ikhwalithi ye-ISO9001 kuwo wonke umjikelezo wempilo wephrojekthi, ehlanganisa ukwakheka, ukuthengwa kwempahla, ukukhiqiza, kanye nokugunyazwa. Phakathi nesigaba sokuklama, onjiniyela abakhulu baqinisekisa ukusebenza kwemojula ye-membrane, ukwehla kwengcindezi, nokuhambisana kwezinto ngokusebenzisa{2}}ukubala okunqamulayo kanye nelebhu{3}}nokuhlolwa kwesikali; izingxenye eziyinhloko (amamojula e-membrane, izihlungi, ama-compressor) atholakala-ezinhlotsheni ezaziwa kakhulu (isb, amamojula e-Air Liquide membrane, izihlungi ze-Parker) futhi zihlolwa ngokungenayo ngokuhambisana nezicaciso zobuchwepheshe (isb., ukuhlolwa kokusebenza kahle kokuhlukaniswa kolwelwesi, ukuhlolwa kokumelana nokucindezela kwamamojula). Ngesikhathi sokukhiqiza, ukufakwa kwemojula ye-membrane kanye noxhumo lwepayipi kulandela izinqubo zokusebenza ezijwayelekile (ama-SOP), nazo zonke izingxenye ezithwala ingcindezi{10}ezithwala{11}}ezingonakalisi (UT, PT); imikhiqizo eqediwe ihlolwa ngokuqhubekayo amahora angu-72-okuqinisekisa ukuhlanzeka kwe-hydrogen, izinga lokutholwa, kanye nokuzinza kwengcindezi-ukuqinisekisa ukuthi zonke izinkomba ziyahlangabezana nezidingo zedizayini.

3. Ikhwalithi yomkhiqizo ethembekile

Sibheka ikhwalithi yomkhiqizo njengendlela yokuphila yebhizinisi futhi sizibophezele ekuletheni{0}}amasistimu okuhlukaniswa kwe-hydrogen membrane enokwethenjelwa okuphezulu. Isistimu ngayinye ithola ukulawulwa kwekhwalithi yamaleveli amaningi-: amamojula we-membrane asebenzisa{3}}izinto ezisetshenziswayo ze-polymer eziphezulu nempilo yesevisi engu-3-iminyaka emi-5 (ngaphansi kwezimo ezivamile zokusebenza); imikhumbi yokucindezela kanye namapayipi enziwe ngezinto ezimelana nokugqwala (316L insimbi engagqwali yesevisi ye-hydrogen) enempilo yokuklama Enkulu kuneminyaka eyi-15 noma elingana nayo; Isikhathi esimaphakathi sohlelo phakathi kokuhluleka (MTBF) sidlula amahora angu-8,000. Sihlinzeka ngamadokhumenti aphelele esitifiketi sekhwalithi, okuhlanganisa imibiko yokuhlolwa kokusebenza kolwelwesi, imibiko yokumelana nokubola, nemibiko yokuhlolwa kwengcindezi yesistimu, futhi siqinisekisa izinga lokufaneleka kwefekthri lemikhiqizo ngu-100%.

4. Isevisi esheshayo

Ukusebenza kahle ngemva{0}}kwesevisi yokuthengisa kubalulekile ukuze kuqinisekiswe ukutholakala kwe-hydrogen okuqhubekayo kumakhasimende. Lapho sithola isicelo sesevisi, ithimba lethu lobuchwepheshe linikeza impendulo yokuqala phakathi kwamahora angu-8 (24/7) ngefoni, i-imeyili, noma inkomfa yevidiyo{5}}okuhlanganisa ukuxilonga inkinga (isb., ukuhlanzeka okuncishisiwe okubangelwa ukonakala kwe-membrane) kanye nezixazululo zokuqala. Ezinkingeni ezingaxazululwa ukude (isb, ukulungiswa kwepharamitha yokucindezela, isiqondiso sokushintsha isihlungi), siqondisa amakhasimende ukuthi aqedele ukuxazulula inkinga phakathi namahora angu-24; ngezidingo-zokunakekelwa kwesayithi (isb, ukushintshwa kwemojuli ye-membrane, ukulungiswa kwe-compressor), sithumela onjiniyela abanolwazi lwesistimu ye-hydrogen phakathi namahora angu-48 (wasekhaya) noma amahora angu-72 (okwamazwe ngamazwe) ngemva kokuqinisekisa isidingo. Siphinde futhi sihlinzeke ngezinsizakalo zokuvikela ezivamile (isb., ukuhlola ukusebenza kwe-membrane njalo ngekota, ukuhlola ukugqwala kwamapayipi onyaka) kanye neziqinisekiso zokuhlinzeka izingxenye ezisele ukuze kuncishiswe isikhathi sokungasebenzi kwemishini.

5. Ukugunyazwa okuvela kumakhasimende ebhentshimakhi

Izinhlelo zethu zokuhlukanisa ulwelwesi lwe-hydrogen ziqashelwa kabanzi ngamabhizinisi ahamba phambili ezimbonini zokucwenga uwoyela, amakhemikhali, kanye ne-hydrogen ngenxa yokusebenza kahle kwazo okuphezulu, ukuzinza, nokusetshenziswa kwazo okuphansi kwamandla. Amakhasimende ajwayelekile ahlanganisa ukucolisiswa kwe--gas hydrogen recovery, chemical hydrogen purification, fuel cell hydrogen supply, industrial{2}}purity hydrogen preparation.

6. Izinketho zokuhlinzeka ngezisetshenziswa noma isevisi

Inkampani yethu ihlinzeka ngezindlela zokubambisana ezivumelana nezimo ukuze kuhlangatshezwane nezidingo zamakhasimende ezahlukene:

● Ukunikezwa kwephrojekthi ye-Turnkey: Ukuhlinzeka ngezinsizakalo ezihlanganisiwe kusukela kumklamo, ukukhiqiza, ukufakwa kuya ekusetshenzisweni, ukuletha okulungele-ukusebenzisa{1}}ukuhlukaniswa kwe-Helium Membrane;

● Ukuthengiswa kwezisetshenziswa: Thengisa izingxenye ezibalulekile (amamojula e-membrane, izihlungi zokwelashwa kusengaphambili, ama-hydrogen compressors) ngokuhlukene kumakhasimende anamandla-okuzifaka nokuhlanganisa;

● Isevisi yokusebenza nokunakekela: Yenza{0}}isikhathi eside ukusebenza nokunakekelwa kwesistimu, ukushaja ngokusekelwe esikhathini sesevisi noma amandla okukhiqiza i-hydrogen;

● Isevisi yokuhlinzeka nge-hydrogen: Tshala imali futhi usebenzise isistimu, uthengise{0}}i-hydrogen ehlanzekile kumakhasimende ngokususela ekusetshenzisweni kwangempela{1}}ukwehlisa ingcindezi yasekuqaleni yokutshalwa kwezimali kwamakhasimende.

 

Ukuqhathaniswa kobuchwepheshe obuhlukahlukene bokuhlanza i-hydrogen

 

Ubuchwepheshe bokuhlanza i-hydrogen

Izimiso ezibalulekile

Izinzuzo

Izimo ezisebenzayo

IHydrogen Membrane Separation System

Ukugeleza okukhethiwe kwe-hydrogen ngokusebenzisa ulwelwesi lwe-polymer ngaphansi komehluko wengcindezi

Ukusetshenziswa kwamandla okuphansi, ukwakheka okuhlangene, ukuqala ngokushesha-

Ukucwenga kucinywe-igesi yokutholwa kwe-hydrogen,{1}}isilinganiso esimaphakathi{1}}ukuhlanzwa kwe-hydrogen yezimboni (i-H₂ concentration 30-90%)

I-Pressure Swing Adsorption (PSA)

Ama-solid adsorbents (izisefo zamangqamuzana) akhetha ukungcola, ngokushintshashintsha kwengcindezi ukuze kuvuselelwe

Ukuhlanzeka kwe-hydrogen ephezulu (Inkulu noma ilingana no-99.999%), ukusebenza okuguquguqukayo

Ukuhlanzwa kwe-hydrogen -kwezinga eliphezulu (i-H₂ concentration 50-95%), i-fuel cell hydrogen

I-Cryogenic Distillation

Ukwehlukaniswa okusekelwe kumehluko wephoyinti lokubila (H₂: -252.8℃; ukungcola: izindawo zokubilisa eziphakeme) ngokupholisa izinga lokushisa eliphansi

Umthamo omkhulu wokucubungula, izinga eliphezulu lokutakula

Ukukhiqizwa-okukhulu{1}}kwesikali se-hydrogen (isb., izitshalo ezilungisa igesi yemvelo ezino-H₂ Omkhulu noma olingana no-90%)

Ukumuncwa kwamakhemikhali

Ukungcola (isb, i-CO₂, H₂S) kusabela ngezincibilikisi zamakhemikhali (ama-amine, ama-alkali) ukuze kususwe

Ukusebenza kahle okuphezulu kokususa ukungcola, kulungele{0}}igesi engcolile ephezulu

Ukuhlanzwa kwe-hydrogen ngokuqukethwe kwegesi ene-asidi ephezulu (isb., igesi ye-biomass gasification ene-CO₂ Enkulu noma elingana no-20%)

I-Metal Hydride Adsorption

I-Hydrogen ikhangwa ngama-hydrides ensimbi (isb, i-LaNi₅) ekushiseni okuphansi/ukucindezela okukhulu, i-desorbed ekushiseni okuphezulu/ukucindezela okuphansi

Ukuhlanzeka okuphezulu kwe-hydrogen, ukuphepha okuhle

Isilinganiso esincane-sesayithi{1}}sokuhlanza i-hydrogen (isb, ilabhorethri, amasistimu amaseli kaphethiloli amancane)

Amashadi ashisayo: Ukuhlukaniswa kolwelwesi lwe-hydrogen, abakhiqizi bokuhlukaniswa kwe-hydrogen membrane yaseChina, abahlinzeki, imboni

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